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Directions For Use:
SURFACE PREPARATION TO PREVENT ADHESION:
To prevent adhesion to the
mold, use a GREASE IT release agent. The following are recommended;
GREASE IT II, GREASE IT IV, GREASE IT V, GREASE IT FDG, GREASE IT WAX P, or GREASE IT
WAX L. For best results, apply in a few thin coats, drying between
coats. Porous surfaces, i.e. wood, plaster, etc, must be sealed
thoroughly before release is applied. Use multiple coats of a good
coating, such as: a high grade lacquer or urethane lacquer.
SURFACE PREPARATION FOR
ADHESION:
For applications where
adhesion is desired, the surface must be cleaned, abraded and dried.
Sandblasting and mechanical roughing are the preferred ways of abrading
surfaces to be bonded.
For added adhesion to metals, use Primer 200, and for adhesion to
plastic, use Primer 800.
Make sure all surfaces are clean, dry and free from moisture.
MIXING:
IMPORTANT: Before each
use, mix Part B thoroughly before proportioning out the required amount.
Components may separate and should be mixed before each use.
Mix, only when ready to use, by adding the curing agent to the resin
portion and blending together thoroughly.
Be sure to scrape and stir in all material sticking to the sides and
bottom of the mixing container.
Do not use paper containers or wooden mixing sticks. They may contain
moisture.
For best results, use plastic or coated containers, and metal or plastic
sticks.
CAUTION - COLD
TEMPERATURES - Part A
may freeze or crystallize
in cold temperatures.
Part A may appear to be striated, thicken, or solidify. This situation
can easily be corrected.
Place the cover on the Part A loosely (do not seal) and place in an
oven set at 150-1750 F for 3-4 hours.
Reseal, allow to cool and then mix thoroughly.
MACHINE MIXING AND
DISPENSING:
Use HAPCO’S RAPIDFIL
, MINIFIL
and/or RAPIDSHOT Dispensing Equipment for fast,
reliable, and efficient dispensing.
CASTING:
Pour in a thin unbroken
stream into the lowest point in the cavity or mold. This will help break
up some of the air entrapped during mixing.
SHRINKAGE:
Shrinkage or dimensional
variation is largely influenced by 5 factors:
1. Mass ( total volume and thickness)
2. The temperature of the material
3. Maximum temperature reached during the
exotherm (reaction). The faster the material, the higher the
exotherm, the greater the shrinkage.
4. The temperature of the mold.
5. The stability of the mold.
Geometry, part thickness, and total volume vary in each design,
therefore, the customer is responsible to test and determine the
shrinkage factor to be used.
The values in the brochures are for comparative reference only, using
ASTM testing procedures.
RESEALING:
Many polymers are moisture
sensitive. Reseal using one of the following two (2) methods:
blanket with nitrogen or use a hairdryer for 30 seconds to cover with
dry air.
STORAGE:
These polymer systems have
a minimum shelf life of six months when unopened.
Both components should be stored in a room temperature, dry place.
When not in use, containers should be kept tightly closed.
CLEAN UP:
Cured polymers are most
difficult to remove. It is best to clean tools and equipment
immediately after use.
PRECAUTIONS:
Skin or eye contact with
polymers should be avoided. Clean housekeeping procedures are urged
and the use of gloves and/or protective creams suggested. All
polymers, as a general practice, should be used in well-ventilated
areas. Spot ventilation is most effective. Contaminated clothing
should be removed immediately and the skin washed with soap and
water or waterless skin cleaner. Should accidental eye contact
occur, wash thoroughly with water and consult a physician.
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